Lean Training
 
Principles of Lean
Value Stream Mapping
5S and Visual Control
Set-up Reduction
Cellular & Flow Manufacturing
Total Productive Maintenance
Project Team Pilot
Problem Solving Skills
Lean Overview for Senior Managers
Set-up Reduction
 
Module Content

Delegates will gain an understanding of the methodology required to achieve quick changeovers and the associated dramatic reduction in downtime that can be achieved. A comprehensive manual and a unique changeover chart enabling individuals to immediately set up an effective changeover project in their own workplace will be provided.

Delegates will also gain an appreciation of the competitive advantage that can be obtained by reducing changeover times:

  • Smaller Batch Sizes
  • More Frequent Changeovers
  • Less Inventory
  • Increased Flexibility
  • Improve Start-up Yield
  • Improved Equipment Utilization
Duration: 1 day


Elements covered include:
  • History of quick changeover development
  • Establishing economic batch sizes
  • Identifying the elements of set up and delays encountered during changeovers
  • Eliminating "wastes" - set up, replacement, and adjustment wastes
  • Understanding "internal" and "external" elements in a changeover
  • Recognizing the steps towards "zero" changeover
  • Understanding the importance of starting with a "low cost or no cost" approach
  • Reducing the labor hours required for changeovers
  • Reducing waste in parts and materials used in changeovers
  • Raising utilization of equipment
  • Developing methods that prevent deviation from the standards
  • Implementing small lot production to reduce inventory levels
  • Identifying "On-Stream" and "Off-Stream" activities
  • Recognizing the benefits of reduced changeover times
  • Developing plans for implementation


To find out more information on the above module, please call our Operations Center on 00 353 21 4855863 or email: info@leanscm.com.

 

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Leading Edge Group
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Tel: +353 21 4855863

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© Copyright Lean Empowerment Limited 2007