Lean Consulting
Lean Healthcare Consulting
Lean Manufacturing and Services
 
LESAT
Kaizen breakthrough events
Value Stream Mapping (VSM)
Set-up Reduction
5S
Mistake proofing
Standardized work
 
Set-up Reduction
 
The benefits of set-up reduction include:
  • Improved quality
  • Lower cost
  • Less inventory
  • Improved flexibility
  • Improved worker utilization
  • Shorter lead-time and more capacity
  • Less process variability

Our consultants will work with a cross functional team adopting the following Leading Edge approach:
  • Observe and record – Record the overall duration, describe the change (from what to what) and record the equipment used. Record the time for each step and break down the steps into actions in as much detail as possible
  • Separate internal and external activities – Study each internal step and determine if it could be external
  • Convert internal to external – Determine why the remaining internal steps cannot be external. Re-examine the true function of each step
  • Streamline all activities – Analyze the elements (facts) and discuss all possible ways of improving the step. Study the external activities as well as the internal activities
  • Document the procedures – Write down and record the new internal and external procedures. Fill in an action sheet to ensure that the new procedures can be achieved. Review the whole activity to determine ‘what went wrong’, ‘what went badly’, and three changes that the team would make before the next set-up activity


To find out more information on how Set-up Reduction can help your organization, call our Operations Center at 00 353 21 4855863.

 
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Part of the Leading Edge Group
www.leadingedgescm.com
www.leanhealthcareservices.com
 
Leading Edge Group
Charter House, Cobh, Cork
Ireland.
Tel: +353 21 4855863

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